Friday, December 12, 2008

advantages of water jet machining


  • Cheaper than other processes.
  • Cut virtually any material:
  • pre hardened steel
  • mild steel
  • exotics like Titanium, Inconel, Hastalloy
  • gummy 304 stainless
  • (most steels cut at the same speed, whether hardened, or not.)
  • Copper, Brass, Aluminum: They are a cinch!
  • brittle materials like glass, ceramic, quartz, stone.
  • laminates
  • flammable materials
  • Cut thin stuff, or thick stuff
  • Make all sorts of shapes with only one tool.
  • Cut wide range of thickness’ to reasonable tolerance up to 2” (50mm) thick
  • Up to 5” (127mm) or thicker where tolerance not important, or in soft materials.
  • No Heat Generated / No heat affected zones - this is cold cutting!
  • No mechanical stresses
  • Cut virtually any shape:
  • Fast Setup:
  • Only one tool to qualify / No tool changes required
  • Fast turn around on the machine. Make a part, then 2 minutes be making a completely different part from a completely different material.
  • Leaves a satin smooth finish, thus reducing secondary operations
  • Clean cutting process without gasses or oils
  • Makes its own start holes
  • Narrow kerf removes only a small amount of material.
  • Your "scrap" metal is easier to recycle or re-use (no oily chips!)
  • Modern systems are now very easy to learn.
  • You can trade off tolerance vs speed from feature to feature on your part.
  • Can easily switch between high production, and single piece production, on the same machine, with no extra effort.
  • Are very safe. (No, they don't explode, thanks to the nearly incompressible property of water.)
  • Draw the part / cut the part. It is that easy! Everyone in your shop can learn to use it quickly.
  • No "scaley" edges, which makes it easier to make a high quality weld
  • Machine composite materials, or materials where dissimilar materials are glued together
  • Machine stacks of thin parts all at once.

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